Boondocker POLARIS RZR XP 900 Turbo System Bedienungsanleitung

Revised 7/9/2013 Page 10 of 17 www.boondockers.com………………... ……….………………...877-522-7805 43. INSTALLING THE INTERCOOLER Mount the fan to the interc

Revised 7/9/2013 Page 11 of 17 www.boondockers.com………………... ……….………………...877-522-7805 49. INSTALLING THE FUEL RAILS Apply assembly lubricant to

Revised 7/9/2013 Page 12 of 17 www.boondockers.com………………... ……….………………...877-522-7805 55. INSTALL BOONDOCKER CONTROL BOX Refer to control box in

Revised 7/9/2013 Page 13 of 17 www.boondockers.com………………... ……….………………...877-522-7805 61. Install snap ring. 62. Reinstall the factory helix, B

Revised 7/9/2013 Page 14 of 17 www.boondockers.com………………... ……….………………...877-522-7805 67. Install preloaded clutch weights 68.Install the red w

Revised 7/9/2013 Page 2 of 17 www.boondockers.com………………... ……….………………...877-522-7805 Hardware Kit Bag  (4) 8mm x 30mm allen head bolts 

Revised 7/9/2013 Page 3 of 17 www.boondockers.com………………... ……….………………...877-522-7805 1.REMOVE MUFFLER Remove the 2 exhaust springs connected to

Revised 7/9/2013 Page 4 of 17 www.boondockers.com………………... ……….………………...877-522-7805 7. REMOVE SKIDPLATE Remove the 14 bolts and washers that f

Revised 7/9/2013 Page 5 of 17 www.boondockers.com………………... ……….………………...877-522-7805 13. PREPPING THE STOCK MUFFLER BRACKET Remove the nuts f

Revised 7/9/2013 Page 6 of 17 www.boondockers.com………………... ……….………………...877-522-7805 19. Rotate the 90 degree bend coming from the thermostat to

Revised 7/9/2013 Page 7 of 17 www.boondockers.com………………... ……….………………...877-522-7805 25. Route the 3/8” end of the oil drain line to the oil dra

Revised 7/9/2013 Page 8 of 17 www.boondockers.com………………... ……….………………...877-522-7805 31. Route the oil feed line from the turbo and to the 4an a

Revised 7/9/2013 Page 9 of 17 www.boondockers.com………………... ……….………………...877-522-7805 37. INSTALL TURBO OUTLET Fasten the turbo outlet to the tu